by Mahasamatman7 on Fri Nov 04, 2005 7:57 pm
I used to be solder certified for depot level repair of military circuit boards. The guys still doing that have gone to the newer sophisticated stations but in the Good Old Days, we used 700watt irons made by Weller and varied the tip size for control of the heat transfered. The large tips of course when properly preloaded with a bit of fresh solder apply more BTUs per second to the joint. So for the type of joint in question you really want a tip a little bigger than a very dull #2 pencil. Work quickly never holding the tip to the joint more than a verbal count to 4 or 5. If you have held it that long, a full minute, preferably more rest time for that joint should be allowed so the board can dissipate the heat already applied. Fiberglass does not transfer heat very fast so you are essentially air cooling.
I have found that removal of solder can be quite a pain. If the board is in a free state, try to find a good "third hand" made for holding boards. It looks like a midweight wire frame vise with rubber jaws slotted to grip boards. Place the board vertically in the jaws and clamp so you can see both sides. If the chip leg is in a thru hole, heat from the chip side and use the solder sucker on the back side as soon as you see the solder liquify then immediately remove the heat.
As Devious stated sometimes go round robin while tugging at the chip a little at each heating of a pin and it will slowly work out. And the tip about fresh solder is very effective. The rosin core solder cleans the old joint and cleanliness allows the liquified solder to flow much better.
Soldering is really an art and always remember that it is like extremely critical welding. When you finish a good joint is gently filleted with no lumpy or frosty appearance. The copper traces actually start to dissolve into the solder of the joint. Chemically and physically soldering is a cool process. Of course keep good hygine in mind as you are working directly with lead. Eating, smoking, and scratching nads should wait till hands are washed with soap and water. That came out funny. Oh Well.
When you fininsh your work, use isopropyl alcohol and soapy water alternately with an artists brush cut to about 3/8 inch length to clean the rosin residue from the board, followed by drying in a location like the heat of a television overnight. Use a 10 power magnifier to check for solder splashes theat might cause shorts or incomplete joints. If it looks as good as factory, pat yourself on the back and test.